Licensing, Collaboration Opportunity
Advantage
Current microstructure manufacturing techniques such as photolithography are typically suited to flat, smooth surfaces; they require a dedicated, often capital intensive manufacturing facility in a clean room environment.
Micro & nano-manufacture on 3D surfaces using UV casting, embossing or micro-molding are established technologies but the use of high resolution photolithography on internal surfaces is difficult or impossible due to surface curvature related distortion/ photomask misalignment effects in the exposed areas.
The Heriot-Watt technology counteracts the above problems by using a novel microstencil based technique and applied electrostatic forces to shape the surface. This high resolution technology is essentially non-contact and is suited to both planar and non-planar surfaces.
Benefits
- Applicable to planar & 3D surfaces including internal & external radii
- Applicable to UV curable or thermoplastic materials
- High aspect ratio possible
- Uses low cost, high resolution stencil technology
- Ability to manufacture micro-via’s in certain materials
Stage of Development
“Proof of Principle” has been demonstrated in Laboratory trials showing:
- High aspect ratio micro-channel fabrication on planar surfaces
- Micro-channel production on internal or external radii (concave or convex surfaces)
Applications
- Microfluidics & micro-medical device manufacture
- Micromoulding applications – Refractive / diffractive Optics, waveguides, cooling etc.
- Drug delivery, micro-array plates
- Functional &
smart surfaces – non-stick/ anti-reflection / RF noise suppression etc.
- Manufacture of complex micro-moulds for plastics processing
IP Status
- The technology is protected by a GB patent application #0724718.2
Commercial